Brand Guide

Ford Common Problems and Reliability Guide

A comprehensive guide to common Ford problems covering Transit, Transit Custom, Transit Connect. Learn about engine issues, transmission faults, DPF problems, and what to look for when buying.

If you own a Ford van or are considering buying one, understanding the common problems that affect these vehicles can save you time, money, and frustration. Based on our experience servicing hundreds of Ford vehicles at GSR Garage in Telford, Shropshire, we have compiled this reliability guide covering the most frequently reported issues across popular models like the Transit, Transit Custom, Transit Connect, Ranger. One of the most common problems we see is timing chain failure on 2.0L EcoBlue diesel engines. This typically affects vehicles after 60,000 miles and can cause significant damage if not addressed promptly. Another frequent issue is DPF blockage on early Euro 6 Transits, which often results in reduced performance and increased fuel consumption. clutch slave cylinder failure on Transit models is also reported regularly, particularly on models with higher mileage. Many owners also encounter turbo actuator faults on 2.2L Duratorq engines, which can trigger warning lights and put the vehicle into limp mode. EGR valve sticking on diesel models is another concern, especially on older vehicles or those not serviced strictly to manufacturer schedules. For commercial users, rear axle rust on older Transit models can lead to costly downtime if not caught early. Regular inspections at our Telford workshop help identify these issues before they become major repairs. Other reported problems include wiring loom chafing on Mk8 Transit, injector failure on 2.0L EcoBlue, and dual-mass flywheel failure on manual Transits. If you own a Ford and are experiencing any of these issues, our experienced team at GSR Garage can help. We serve customers across Telford, Birmingham, Dudley, West Bromwich, Cannock, Lichfield, and the wider Shropshire area. Our team at GSR Garage in Telford has extensive experience maintaining and repairing Ford vehicles for customers throughout the Shropshire.